Plaju Refinery Unit III

Overview

The ru III complex has a combined crude oil processing capacity of approximately 180,000 barrels per day (BPD), comprising 110,000 BPD at Plaju and 70,000 BPD at Sungai Gerong. The refinery processes a wide range of domestic and imported crude oils to produce transportation fuels, petrochemical feedstocks, and specialty petroleum products that support Indonesia's growing energy demand. Continuous modernization and revamping programs have enabled the refinery to maintain reliable operations while meeting increasingly stringent product quality and environmental requirements.
 

Strategically located near the Musi River, the refinery benefits from well-developed marine facilities, storage terminals, and pipeline networks that facilitate crude oil receipt and distribution of refined products throughout Sumatra and other regions of Indonesia. The refinery also incorporates petrochemical facilities, including a polypropylene plant, enabling the production of both fuel and non-fuel products and enhancing the overall value chain.

ZEE Engineering has supported the expansion plan of this refinery in the year 2017 with complete engineering.

1. General

Basis of Design (BoD)
Project Execution Plan (PEP)
Plot Plan & Terminal Layout

2. Process

PFDs & P&IDs
Equipment Datasheets (pumps, filters)
Cause & Effect & HAZOP Reports

3. Mechanical

Storage Tank Design & GA Drawings
Pump Sizing & Specs
Equipment Layouts
4. Piping

Piping Layouts & Isometrics
Line List & Valve List
Pipe Stress Analysis
5. Civil/Structural

Tank Foundations & Bund Walls
Pipe Rack & Equipment Supports
Drainage & Containment Plans

6. Electrical

Single Line Diagrams (SLD)
Power & Lighting Layouts
Earthing & Lightning Protection

7. Instrumentation & Control

Instrument Index & Datasheets
Loop Diagrams & I/O List
SCADA/PLC Control Logic
8. Safety & Fire Protection

Firewater Network Layout
Firefighting Equipment Plan
ESD & Safety System Design

9. Environmental/Utilities

Stormwater & Spill Containment
Venting & Vapor Control Design
Utility Line Diagrams

10. Construction & Commissioning

Material Requisitions (MR)
Test Procedures & Commissioning Plans
As-Built Drawings & O&M Manual